{"id":7758,"date":"2017-06-06T13:11:31","date_gmt":"2017-06-06T11:11:31","guid":{"rendered":"http:\/\/dev.acciaiterni.it\/en\/?page_id=7758"},"modified":"2017-09-29T16:44:04","modified_gmt":"2017-09-29T14:44:04","slug":"plants","status":"publish","type":"page","link":"https:\/\/www.acciaiterni.it\/en\/market-and-products\/forging-department\/plants\/","title":{"rendered":"PLANTS"},"content":{"rendered":"<div id='layer_slider_1'  class='avia-layerslider main_color avia-shadow  avia-builder-el-0  el_before_av_submenu  avia-builder-el-first  container_wrap sidebar_right'  style='height: 351px;'  ><\/div>\n<div class='clear'><\/div><div id='sub_menu1'  class='av-submenu-container main_color  avia-builder-el-1  el_after_av_layerslider  el_before_av_heading  av-sticky-submenu av-switch-768 submenu-not-first container_wrap sidebar_right' style='z-index:301' ><div class='container av-menu-mobile-active '><a href='#' class='mobile_menu_toggle' aria-hidden='true' data-av_icon='\ue8a5' data-av_iconfont='entypo-fontello'><span class='av-current-placeholder'>Menu<\/span><\/a><ul id=\"menu-fucinati-orizzontale-inglese\" class=\"av-subnav-menu av-submenu-pos-center\"><li id=\"menu-item-7844\" class=\"menu-item menu-item-type-post_type menu-item-object-page menu-item-has-children menu-item-top-level menu-item-top-level-1\"><a href=\"https:\/\/www.acciaiterni.it\/en\/market-and-products\/forging-department\/\" itemprop=\"url\"><span class=\"avia-bullet\"><\/span><span class=\"avia-menu-text\">FUCINE DIVISION<\/span><span class=\"avia-menu-fx\"><span class=\"avia-arrow-wrap\"><span class=\"avia-arrow\"><\/span><\/span><\/span><\/a>\n\n\n<ul class=\"sub-menu\">\n\t<li id=\"menu-item-7845\" class=\"menu-item menu-item-type-post_type menu-item-object-page\"><a href=\"https:\/\/www.acciaiterni.it\/en\/market-and-products\/forging-department\/overview\/\" itemprop=\"url\"><span class=\"avia-bullet\"><\/span><span class=\"avia-menu-text\">OVERVIEW<\/span><\/a><\/li>\n\t<li id=\"menu-item-7846\" class=\"menu-item menu-item-type-post_type menu-item-object-page\"><a href=\"https:\/\/www.acciaiterni.it\/en\/market-and-products\/forging-department\/applications\/\" itemprop=\"url\"><span class=\"avia-bullet\"><\/span><span class=\"avia-menu-text\">APPLICATIONS<\/span><\/a><\/li>\n\t<li id=\"menu-item-7847\" class=\"menu-item menu-item-type-post_type menu-item-object-page\"><a href=\"https:\/\/www.acciaiterni.it\/en\/market-and-products\/forging-department\/plants\/\" itemprop=\"url\"><span class=\"avia-bullet\"><\/span><span class=\"avia-menu-text\">PLANTS<\/span><\/a><\/li>\n\t<li id=\"menu-item-7848\" class=\"menu-item menu-item-type-post_type menu-item-object-page\"><a href=\"https:\/\/www.acciaiterni.it\/en\/market-and-products\/forging-department\/research\/\" itemprop=\"url\"><span class=\"avia-bullet\"><\/span><span class=\"avia-menu-text\">RESEARCH<\/span><\/a><\/li>\n\t<li id=\"menu-item-8780\" class=\"menu-item menu-item-type-post_type menu-item-object-page\"><a href=\"https:\/\/www.acciaiterni.it\/en\/market-and-products\/forging-department\/contacts_fucine\/\" itemprop=\"url\"><span class=\"avia-bullet\"><\/span><span class=\"avia-menu-text\">FORGINGS CONTACTS<\/span><\/a><\/li>\n\t<li id=\"menu-item-9390\" class=\"menu-item menu-item-type-post_type menu-item-object-page\"><a href=\"https:\/\/www.acciaiterni.it\/en\/market-and-products\/forging-department\/contacts_fucine\/\" itemprop=\"url\"><span class=\"avia-bullet\"><\/span><span class=\"avia-menu-text\">FORGINGS CONTACTS<\/span><\/a><\/li>\n<\/ul>\n<\/li>\n<\/ul><\/div><\/div><div class='sticky_placeholder'><\/div><div id='after_submenu'  class='main_color av_default_container_wrap container_wrap sidebar_right'  ><div class='container av-section-cont-open' ><div class='template-page content  av-content-small alpha units'><div class='post-entry post-entry-type-page post-entry-7758'><div class='entry-content-wrapper clearfix'>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-av_heading-65d76fc2fa888e228b9f71017f02c5dd\">\n#top .av-special-heading.av-av_heading-65d76fc2fa888e228b9f71017f02c5dd{\npadding-bottom:10px;\ncolor:#2d5c88;\nfont-size:24px;\n}\n.av-special-heading.av-av_heading-65d76fc2fa888e228b9f71017f02c5dd .special-heading-inner-border{\nborder-color:#2d5c88;\n}\n<\/style>\n<div  class='av-special-heading av-av_heading-65d76fc2fa888e228b9f71017f02c5dd av-special-heading-h1 custom-color-heading blockquote modern-quote  avia-builder-el-2  el_after_av_submenu  el_before_av_two_third  avia-builder-el-first  av-thin-font av-inherit-size '><h1 class='av-special-heading-tag '  itemprop=\"headline\"  >OUR <strong>PLANTS<\/strong> <\/h1><div class='special-heading-border'><div class='special-heading-inner-border'><\/div><\/div><\/div>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-av_two_third-6126cab7d8fab8d08143dd2dacdf673c\">\n.flex_column.av-av_two_third-6126cab7d8fab8d08143dd2dacdf673c{\nborder-radius:0px 0px 0px 0px;\n-webkit-border-radius:0px 0px 0px 0px;\n-moz-border-radius:0px 0px 0px 0px;\n}\n<\/style>\n<div class='flex_column av-av_two_third-6126cab7d8fab8d08143dd2dacdf673c av_two_third  avia-builder-el-3  el_after_av_heading  el_before_av_one_third  first flex_column_div av-zero-column-padding '   ><section class=\"av_textblock_section \"  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock  '  style='font-size:14px; '  itemprop=\"text\" ><p>A complete cycle from the melting process to the final checks. We can produce high-quality components because we constantly invest in the modernisation of our plants which are currently among the most advanced in the industry. Depending on the different activities we can count on:<\/p>\n<p><b>For manufacturing steel,<\/b> the Forging Division of Acciai Speciali Terni which has:<\/p>\n<ul>\n<li>Two 180-ton electric arc furnaces.<\/li>\n<li>An ASEA-SKF refining plant with up to a 180-ton ladle.<\/li>\n<li>Two fully automated, 140-ton converters for decarbonisation with argon and oxygen (AOD)<\/li>\n<li>A VD\/VOD plant with a maximum capacity of 140 tons<\/li>\n<li>The autoclaves for vacuum casting of ingots weighing up to 530 tons.<\/li>\n<li>Bottom pouring pits for solid and hollow ingots up to 450 tons<\/li>\n<\/ul>\n<p><b>The heating department for forging<\/b> is equipped with:<\/p>\n<ul>\n<li>Four 1,000-ton heating furnaces fired with natural gas with remote control of the centralised temperature<\/li>\n<\/ul>\n<p><b>The forging department<\/b> is equipped with:<\/p>\n<ul>\n<li>A 12,600 ton hydraulic press with 700 ton integrated manipulator*<\/li>\n<li>A 5,000 ton hydraulic press with integrated manipulator<\/li>\n<li>An oxy-fuel cutting machine for ingots and forgings with maximum diameter of 3,000 mm<\/li>\n<\/ul>\n<p><b>Our machine workshop<\/b> can perform a wide range of machining operations thanks to:<\/p>\n<ul>\n<li>Thirteen horizontal, numerically controlled lathes up to 360 tons capacity<\/li>\n<li>Five vertical, numerically controlled lathes up to 250 tons capacity<\/li>\n<li>Four milling machines<\/li>\n<li>Two grinding machines up to 300 tons capacity<\/li>\n<li>Two drilling and polishing machines up to 300 tons capacity<\/li>\n<\/ul>\n<p><b>The heat treatment workshop<\/b> completes the machining with:<\/p>\n<ul>\n<li>Vertical and horizontal furnaces<\/li>\n<li>Vertical and horizontal water quenching tanks<\/li>\n<li>Two rotary furnaces with quenching machines<\/li>\n<li>A vertical oil quenching tank<\/li>\n<\/ul>\n<p>The final machining operations are carried out on dedicated vertical and horizontal lathes and on two grinding machines with 300 ton maximum capacity. Ultrasonic testing is performed according to the standards and specific procedures using manual and automatic equipment.<\/p>\n<p><b>Destructive and non-destructive testing<\/b><\/p>\n<p><b>GUARANTEED QUALITY, TOTAL SAFETY<\/b><\/p>\n<p><b>An exclusive tailor-made service from design to technical tests<\/b><\/p>\n<p>Compliance with the most stringent standards, a test laboratory, specific techniques and the skill of our experts provide complete quality control of the highest level for our forgings.<\/p>\n<p>Our non-destructive testing laboratory includes:<\/p>\n<ul>\n<li>An automatic system for ultrasonic testing of shafts weighing up to 150 tons;<\/li>\n<li>Twelve portable UT units;<\/li>\n<li>Eight 6,000-10,000 A units for tests with coloured or fluorescent magnetic particles;<\/li>\n<li>Endoscopes for axial hole examinations<\/li>\n<li>Instrumentation for visual exams and liquid penetrant testing<\/li>\n<\/ul>\n<p>All the staff dedicated to non-destructive testing are qualified for Level II testing in accordance with ASNT-TC-1A and EN-473. The accuracy and completeness of the test procedures and their compliance with the most important Italian and international regulations, as well as consistency with customer specifications, are guaranteed by the long and proven experience of the Level III operators.<\/p>\n<p>Our destructive testing laboratory includes:<\/p>\n<ul>\n<li>Furnaces for simulated stress relieving heat treatment of samples;<\/li>\n<li>Machines for tensile tests at room, cold and hot temperatures;<\/li>\n<li>Pendulums for resilience tests at room, cold and hot temperatures;<\/li>\n<li>Brinell, Rockwell and Shore fixed and portable hardness testers;<\/li>\n<li>Hot creep testing machines;<\/li>\n<li>Fatigue testing machine;<\/li>\n<li>Pellini test machine (Drop-weight test);<\/li>\n<li>Portable quantometer for anti-mix tests.<\/li>\n<\/ul>\n<p>The quality control department includes a laboratory for dimensional control and calibration. The laboratory is equipped with the ultra-modern equipment to ensure reliability, repeatability and reproducibility of measurements. Quality control also uses the chemical analysis laboratory and metallographic examinations situated inside our industrial site.<\/p>\n<\/div><\/section><\/div>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-av_one_third-0aa7055fe62c3622faec82866afbaeb2\">\n.flex_column.av-av_one_third-0aa7055fe62c3622faec82866afbaeb2{\nborder-radius:0px 0px 0px 0px;\n-webkit-border-radius:0px 0px 0px 0px;\n-moz-border-radius:0px 0px 0px 0px;\n}\n<\/style>\n<div class='flex_column av-av_one_third-0aa7055fe62c3622faec82866afbaeb2 av_one_third  avia-builder-el-5  el_after_av_two_third  avia-builder-el-last  flex_column_div av-zero-column-padding '   ><p><section class=\"av_textblock_section \"  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock  '  style='font-size:14px; '  itemprop=\"text\" ><p><strong>STEEL MAKING<\/strong><\/p>\n<p><strong>HEATING FOR FORGING<\/strong><\/p>\n<p><strong>FORGING<\/strong><\/p>\n<p><strong>MACHINING<\/strong><\/p>\n<p><strong>HEAT TREATMEN<\/strong><\/p>\n<p><strong>FINAL MACHINING<\/strong><\/p>\n<p><strong>QUALITY CONTROL<\/strong><\/p>\n<\/div><\/section><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-av_hr-ee2847e2e025ce3d30801259a03f9fd4\">\n#top .hr.hr-invisible.av-av_hr-ee2847e2e025ce3d30801259a03f9fd4{\nheight:10px;\n}\n<\/style>\n<div  class='hr av-av_hr-ee2847e2e025ce3d30801259a03f9fd4 hr-invisible  avia-builder-el-7  el_after_av_textblock  el_before_av_image  '><span class='hr-inner '><span class=\"hr-inner-style\"><\/span><\/span><\/div><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-av_image-63535fe5a65493844fe7b2d979b7aa3d\">\n.avia-image-container.av-av_image-63535fe5a65493844fe7b2d979b7aa3d .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container 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450w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/div><\/div><\/div><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-av_hr-ee2847e2e025ce3d30801259a03f9fd4\">\n#top .hr.hr-invisible.av-av_hr-ee2847e2e025ce3d30801259a03f9fd4{\nheight:10px;\n}\n<\/style>\n<div  class='hr av-av_hr-ee2847e2e025ce3d30801259a03f9fd4 hr-invisible  avia-builder-el-9  el_after_av_image  el_before_av_image  '><span class='hr-inner '><span class=\"hr-inner-style\"><\/span><\/span><\/div><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-av_image-610afdca67972eb2b1bbcdaf29a8007d\">\n.avia-image-container.av-av_image-610afdca67972eb2b1bbcdaf29a8007d .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-av_image-610afdca67972eb2b1bbcdaf29a8007d av-styling- avia-align-center  avia-builder-el-10  el_after_av_hr  el_before_av_hr  '  itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><img decoding=\"async\" class='wp-image-10495 avia-img-lazy-loading-not-10495 avia_image' src=\"https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_02.jpg\" alt='' title='FUCINE_02'  height=\"562\" width=\"1000\"  itemprop=\"thumbnailUrl\" srcset=\"https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_02.jpg 1000w, https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_02-300x169.jpg 300w, https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_02-768x432.jpg 768w, https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_02-705x396.jpg 705w, https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_02-450x253.jpg 450w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/div><\/div><\/div><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-av_hr-ee2847e2e025ce3d30801259a03f9fd4\">\n#top .hr.hr-invisible.av-av_hr-ee2847e2e025ce3d30801259a03f9fd4{\nheight:10px;\n}\n<\/style>\n<div  class='hr av-av_hr-ee2847e2e025ce3d30801259a03f9fd4 hr-invisible  avia-builder-el-11  el_after_av_image  el_before_av_image  '><span class='hr-inner '><span class=\"hr-inner-style\"><\/span><\/span><\/div><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-av_image-026036e93a69f877c3599e1da7a04961\">\n.avia-image-container.av-av_image-026036e93a69f877c3599e1da7a04961 .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-av_image-026036e93a69f877c3599e1da7a04961 av-styling- avia-align-center  avia-builder-el-12  el_after_av_hr  el_before_av_hr  '  itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><img decoding=\"async\" class='wp-image-10496 avia-img-lazy-loading-not-10496 avia_image' src=\"https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_04.jpg\" alt='' title='FUCINE_04'  height=\"1501\" width=\"1000\"  itemprop=\"thumbnailUrl\" srcset=\"https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_04.jpg 1000w, https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_04-200x300.jpg 200w, https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_04-768x1153.jpg 768w, https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_04-686x1030.jpg 686w, https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_04-999x1500.jpg 999w, https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_04-470x705.jpg 470w, https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_04-450x675.jpg 450w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/div><\/div><\/div><br \/>\n\n<style type=\"text\/css\" 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class=\"avia-image-overlay-wrap\"><img decoding=\"async\" class='wp-image-10499 avia-img-lazy-loading-not-10499 avia_image' src=\"https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_07.jpg\" alt='' title='FUCINE_07'  height=\"666\" width=\"1000\"  itemprop=\"thumbnailUrl\" srcset=\"https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_07.jpg 1000w, https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_07-300x200.jpg 300w, https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_07-768x511.jpg 768w, https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_07-705x470.jpg 705w, https:\/\/www.acciaiterni.it\/wp-content\/uploads\/2017\/01\/FUCINE_07-450x300.jpg 450w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/div><\/div><\/div><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-av_hr-ee2847e2e025ce3d30801259a03f9fd4\">\n#top 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